What Material Are Mascot Heads Made Of?

Mascot heads are essential for bringing a costume to life and adding fun, creativity, and authenticity. They are typically made from either foam or plastic, with EVA foam being the most common choice due to its density and durability. Mascot costumes are made from a combination of fabric and foam, with other components like eyes, tongues, and buttons made from vac-formed plastics.

Three common options for mascot heads include traditional sculpted foam, vacuum formed foam, and vacuum formed plastic. Traditional sculpted foam mascots are hand-sculped and weigh around 2-6 pounds. To create a mascot head, use sandpaper to smooth out the shape and glue felt or any fabric on the outside to complete the head. Thick fabric helps hide rough spots and imperfections. Common fabrics include faux fur/fleece, antron (muppet) fleece, Bur-fab (Veltex), and poly/cotton twills.

Polyester is a synthetic fabric often used in mascot costumes, as it is lightweight, durable, and easy to maintain. It can be easily dyed to match your desired color scheme.

  1. Choose a design, sizing, foam, glue, cutting tool, pens/markers, sanding material, faux fur, accessory parts, helmet system for your head, etc.
  2. Cut out two pieces for each ear slightly larger than the foam “D” for the skin of the head.
  3. Cover the ears with the same fleece fabric used for the skin of the head by cutting out two pieces for each ear slightly larger than the foam “D”.
  4. Use polyester as a lightweight, durable, and easy-to-maintain mascot costume material.

📹 How It’s Made Mascots


How to make a mascot head stay on?

In order to enhance the fit of the helmet, it is recommended that foam sheets, with a thickness of either 1/4″ or 1/2″, be added. These can be sourced from fabric stores or online. Wearing a bandanna or headband can also be beneficial, but it is advisable to exercise caution as they may slip over the eyes.

What are mascot eyes made of?
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What are mascot eyes made of?

Mascot costumes often feature eyes built into the character’s design, but they are only used for vision by the performer. If the eyes are not the primary source of sight, they should be made from fabric, foam, and plastic to make the eyes appear three-dimensional and realistic. Mascot vision through the mouth is a common design, providing a wider and lower field of view, ideal for navigating through crowds and interacting with children. An open mouth design is recommended for optimal vision due to the length and width of a mascot’s smile.

This design is easy to blend into the costume’s overall design and often looks more natural. However, there is a concern that a performer could be seen inside the mascot costume due to the lower mouth than its eyes. Quality design and concealment properties can ensure that the performer can see their audience, but not their eyes.

How do people see out of mascot heads?
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How do people see out of mascot heads?

Mascot vision can be achieved through the eyes of a mascot costume, which are typically made of durable screen fabric. This method allows for more natural head movements, such as tilting the mascot head when a child approaches. However, most mascot costumes have eyes built into the character’s design, but only a portion of the time are used for vision. If the eyes are not the primary source of sight, fabric, foam, and plastic should be used instead.

Mascot vision through the mouth is another common design, providing a wider and lower field of view, ideal for navigating through crowds and interacting with children. An open mouth design is recommended for this purpose, as it provides optimal vision due to the length and width of a mascot’s smile. This design is easy to blend into the costume’s overall design and often looks more natural than other areas. Overall, mascot vision through the eyes and mouth are two common ways mascots are designed.

What is the best material for mascot heads?

Vacuum formed foam is a lightweight and easy-to-replicate material suitable for active mascot performers. With over 40 years of experience, Olympus Mascots has created over 17, 000 mascots, including plastic and foam heads. Their experienced mascot team is ready to help with your project, and they offer a quote for custom mascot heads. The same mold is used for each ‘pull’ of the mascot head.

What fabric is used to make mascot costumes?
(Image Source: Pixabay.com)

What fabric is used to make mascot costumes?

Fleece is a popular choice for mascot costumes due to its softness, comfort, and ease of maintenance. It is lightweight, breathable, and suitable for warmer climates. It is inexpensive and can be easily dyed to match brand colors. However, fleece may be less durable and may not withstand heavy use.

Spandex is a stretchy, synthetic fabric used in mascot costumes due to its lightweight, breathable nature and ease of maintenance. It is suitable for frequent use but may be less breathable and more expensive.

Polyester is another synthetic fabric used in mascot costumes due to its lightweight, durable, and easy maintenance. It can be easily dyed and is affordable, making it a good choice for budget-conscious individuals. However, it may be less breathable and may not be as comfortable for extended wear.

How do mascot heads stay on?

The popularity of helmets as an installation is attributable to a number of factors, including their ease of installation, their ability to be adjusted for balance and vision, and their ease of cleaning. The helmets can be adjusted to accommodate a range of head sizes, thereby providing performers with a stable and supportive sensation. Each helmet is equipped with a flexible chin strap, which provides additional support. It should be noted that some performers may require a chip cup, although this is not a mandatory requirement for all performers.

What material is used for mascots?

The most prevalent foam types utilized in the fabrication of mascots are EVA, Etha, Esther, and Reticulated. The most commonly utilized fabrics include faux fur/fleece, Antron fleece, Bur-fab, and poly/cotton twills. The specific fabric used is contingent upon the design. Mascots are never constructed with upholstery foam, fiberglass, or compressed paper products, as these materials are deemed inferior.

How do you stabilize a mascot head?

In order to enhance the fit of the helmet, it is recommended that foam sheets, with a thickness of either 1/4″ or 1/2″, be added. These can be sourced from fabric stores or online. Wearing a bandanna or headband can also be beneficial, but it is advisable to exercise caution as they may slip over the eyes.

What are mascot heads made of?

Traditional foam mascot heads are the most common, with stiff, open-celled, or a combination options. They weigh around 2-6 pounds and are hand-sculped. Vacuum-formed foam is the newest material, offering a thick, flexible, and lightweight option. Plastic mascot heads allow for greater detail and contour in designs and are typically the longest-lasting, but are 2-3 pounds heavier. Both types of mascot heads are available in various weights.

What is costume fabric made of?
(Image Source: Pixabay.com)

What is costume fabric made of?

Woven materials like cotton, linen wool, silk, polyester, chiffon, organza, and brocade are popular for cosplay due to their quick stitching and stretchy properties. These fabrics provide a rich look and are ideal for lightweight, comfortable costumes. For fluid effects and less GSM, organza and chiffon are ideal. Brocades and silk are suitable for heavier outfits, while wool and twill are suitable for winter. Knit materials like spandex and cotton knit fleece are also used due to their stretchy fibers.


📹 Mascot Master: The art of costume making

Dale Morton owns Dale Morton Studio in Hurricane, W.Va. He is one of the leading mascot and costume designers in the country.


What Material Are Mascot Heads Made Of?
(Image Source: Pixabay.com)

Pramod Shastri

I am Astrologer Pramod Shastri, dedicated to helping people unlock their potential through the ancient wisdom of astrology. Over the years, I have guided clients on career, relationships, and life paths, offering personalized solutions for each individual. With my expertise and profound knowledge, I provide unique insights to help you achieve harmony and success in life.

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